Carpet Weaving Process

The pile yarn is looped around a warp draped over the next and then cut free.

Carpet weaving process. The staples are put into a hopper where they re heated lubricated and formed into slivers which are wound into a long spool of fiber. Weaving is done on a loom a frame like piece of equipment that holds two basic types of threads. These carpets are usually the most expensive due to the relatively slow speed of the manufacturing process. That plush sea of carpet keeping the floor of your living room nice and soft actually starts off as a bunch of loose strands of fibers called staples.

Using cotton linen or hemp as the foundation and wool or silk as the luxurious pile weavers would make a knot out of the pile thread then form a row of knots that was tightly. It continues till an entire row is knotted after which a beater is used to slot the row in place. From these early beginnings carpet weaving rose to its highest art form in turkey iran india and china. This is the starting process or we can say the first process of weaving handmade carpet.

Normally many colored yarns are used and this process is capable of producing intricate patterns from predetermined designs although some limitations apply to certain weaving methods with regard to accuracy of pattern within the carpet. When material arrives in a factory in the large bale weavers use a hand machine which is called chakra for finishing and making yarn bundles. All tufted carpets including cut pile start out as a loop. Every single weaved design speaks of a culture that has been transferred from one generation to the other.

Warp threads run vertically. Most tufted carpet is manufactured using a greige yarn undyed yarn. Flat woven rugs are made by tightly interweaving the warp and weft strands of the weave to produce a flat surface with no pile. The beginning of carpet weaving remains unknown as carpets are subject to use deterioration and destruction by insects and rodents.

Woven rugs probably developed from earlier floor coverings made of felt or a technique known as flat weaving. Carpet concept has adapted the classic technology of weaving with pile wires to today s demands on design and comfort. Turning material into yarns. Carpet weaving technique is not just a mechanical process the weaver rather weaves within its threads the history of his cultural tradition.

During the carpet manufacturing process once carpet yarn is stitched into place the carpet is dyed using a variety of methods that will create solids patterns or effects. By weaving a process of creating a textile by interlacing threads.